The first thing I did when I got back to DC was to glue up the second trestle.

Then I got busy cutting the tenons into the stretchers. Cutting these massive tenons by hand was a real workout. It took me about a week of cutting one a night after I got home from work.

I'm still trying to improve my hand saw skills, and these tenons provided lots of practice. The cheeks of the tenons required a lot of clean up with a shoulder plane to get them to fit properly. I knew using 2x6 material, bought, glued and milled in PA then brought to DC could cause some problems. Of course after acclimating to my apartment one stretcher got a slight twist in it. It was enough to cause problems getting the tenons in the through mortises, however after some coercion it all came together. This resulted in one of the feet not touching the ground, which won't matter once I get a real top onto this thing and the weight will keep it level. For now a small shim at one foot works.
I then finished the base by chopping out the mortises for the wedges. I had a nice sample of some teak from work that I fashioned into the wedges. The oily nature of the wood worked well and helped the wedges slide into their homes with ease.

This is the first time I've used this form of wedged through mortise. I wanted the ability for the bench base to be disassembled so that you can move it easily. In most workbenches this is done with some bolts but I don't like how bolts look. I know its just a workbench but this joint is able to hold the base together with surprising strength.

The 3/4" plywood bench top, which used to be my drawing table, is only temporary. Which I'm sure will mean a few years. With the help of a friend I also installed my tool cabinet up on the wall. It's starting to look like a shop in here!
